Solutions

ERP for pharma and cosmetics

A custom ERP for pharmaceutical and cosmetics manufacturers that runs batch production from formulation and weighing to filling, packaging and quality release. Every batch keeps a record of the material lots, quantities and checks behind it, and shelf life control combined with demand-based batches reduces expired stock and waste.
Batches
Formula

Recipes and Materials

Traceability
Lot

Full Genealogy and Recall

Compliance
GMP

Quality at Every Step

Waste
Less

Expiry and Overproduction

E-xperience
Pharma and cosmetics ERP
Process workflow
6 steps
1
Formula and materials

Recipes and material needs are set per batch.

2
Dispensing

Materials are weighed and dispensed against the batch.

3
Production

Mixing or compounding is carried out and recorded.

4
Quality control

In-process and release checks are performed.

5
Filling and packaging

Products are filled, labeled and packed.

6
Release and traceability

Approved lots are released with full genealogy.

ERP modules
6 screens
Formula and Batch

Recipes, materials and batch sizing for each product.

Lot Traceability

Full lot genealogy from materials to finished units for recall.

Quality Control

In-process and release checks with hold and release status.

Filling and Packaging

Filling, labeling and packaging specifications.

Shelf Life

Expiry dates and stock rotation to reduce waste.

Compliance

Records and audit trails aligned with good manufacturing practice.

What should a pharma and cosmetics ERP cover?

A pharma and cosmetics ERP is a management platform that ties each production batch to its formulation, the exact material lots used and the checks performed before release. For manufacturers of creams, liquids, powders or supplements, it replaces paper batch sheets and separate spreadsheets with one record per batch that can be traced from raw material to customer.

Formulations and batch records

Formulations can be stored with versions, ingredients, percentages and scaling rules, so a batch of any size is calculated from the approved formula. During dispensing, operators weigh each material against the batch order and the platform records the material lot, the quantity and who weighed it. Production steps, mixing parameters and in-process checks are added to the electronic batch record as the work progresses. Deviations and comments are stored with the batch rather than in a separate notebook.

Quality control and batch release

Quality control can include:

  • Specifications per raw material and finished product, with results entered per test.
  • A quarantine status for incoming materials and finished batches until quality has approved them.
  • A release step where the responsible person reviews the batch record and approves or rejects the batch.
  • Certificates of analysis and supplier documents stored with the relevant lot.

After release, filling and packaging are recorded per batch: packaging material lots, quantities filled, labels with batch number and expiry date. Shelf life tracking and FEFO stock rotation help keep expired stock low, and a lot can be traced forward to customers or back to suppliers when a question comes up. The platform supports the manufacturer's own quality procedures; those procedures and the regulatory responsibility stay with the manufacturer.

How we build it

Each platform is built around the manufacturer's own workflow, documents and terminology, whether that is a cosmetics lab, a supplement producer or a contract manufacturer. It connects through APIs to the accounting and certified invoicing software already in use, and live dashboards show batches in progress, batches awaiting release and stock close to expiry. The platform is designed, built and supported by our team in Sintra.

Read more about our tailor-made ERP and business applications and live dashboards, or see the related ERP for food and beverage and ERP for electronics assembly. To discuss your batch process, contact us.

Tech Stack

Built with proven technologies

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