Solutions

Automotive ERP for auto parts manufacturers

A custom ERP for automotive and auto parts manufacturers that runs from BOM and supplier schedules through production lines to traceability and quality. Each part carries its batch and serial history, and lean scheduling keeps inventory, scrap and rework low.
Traceability
Batch

Serial and Lot History

Supply
JIT

Supplier Schedules in Sync

Quality
PPM

Defects Tracked and Reduced

Efficiency
Lean

Less Scrap and Rework

E-xperience
Automotive parts ERP
Process workflow
6 steps
1
Engineering and BOM

Part designs and multi-level BOMs are prepared.

2
Supplier call-offs

Just-in-time schedules are sent to suppliers.

3
Production planning

Work orders are scheduled across lines and shifts.

4
Manufacturing

Parts are produced with batch and serial capture.

5
Quality inspection

Parts are inspected and defects recorded in PPM.

6
Dispatch and traceability

Finished parts are shipped with full history.

ERP modules
6 screens
BOM and Engineering

Multi-level bills of materials with revisions for each part.

Supplier Scheduling

Just-in-time call-offs and delivery schedules for suppliers.

Production Lines

Work orders, line balancing and resource planning per shift.

Traceability

Batch and serial tracking from raw material to finished part.

Quality and PPM

Inspection plans, defect tracking and parts-per-million reporting.

Costing

Standard and actual cost per part, including scrap and rework.

What does an automotive ERP need to handle?

An automotive ERP is the system that ties part engineering, supplier schedules, production lines, quality and traceability together for manufacturers of vehicle components. It keeps multi-level bills of materials and their revisions, plans work orders across lines and shifts, and records the batch and serial history of every part that leaves the plant. For an auto parts supplier, that history is what lets a quality question from a customer be answered quickly.

The processes behind an auto parts plant

The platform covers the chain from drawing to dispatch:

  • BOM and engineering: multi-level bills of materials with revisions per part number, so production always builds to the current version while older revisions stay on record.
  • Supplier scheduling: just-in-time call-offs and delivery schedules are sent to suppliers in line with the production plan, keeping raw material and component stock low.
  • Customer schedules: forecasts and call-offs from customers can be loaded and turned into production demand.
  • Production lines: work orders are planned per line and per shift, with resource planning and line balancing.
  • Traceability: batch and serial numbers are captured during manufacturing, linking each finished part to its raw material lots, line, shift and inspection results.
  • Quality and PPM: inspection plans, defect records and parts-per-million reporting per part number, line and customer.
  • Costing: standard and actual cost per part, including scrap and rework.

Lean production with fewer surprises

When planning, supplier deliveries and quality records live in one system, it becomes easier to keep inventory low without risking a line stop. Scrap and rework are recorded where they happen, so the cost per part reflects reality and the causes of defects can be followed up. Documents such as inspection reports or customer specifications can be stored against the part and batch they belong to, ready when an audit or a customer asks for them.

How we build it

We build each automotive platform around your own processes, part numbering and terminology, rather than forcing a generic production template onto the shop floor. It connects through APIs to the certified invoicing or accounting software you already use, and to machines, barcode scanners or customer portals where that makes sense. Live dashboards show output, PPM and supplier performance per line. The platform is designed, built and supported by our team in Sintra, so you work directly with the developers who know your system.

Read more about our ERP and business applications, see how live dashboards show line performance, or compare with our ERP for metal fabrication and ERP for electronics. To discuss your plant, contact our team.

Tech Stack

Built with proven technologies

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